Engineering Services
Engineering Excellence by M.TEC

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Development and design of plastics technology applications
Plastics offer enormous advantages in technical applications across many industries. With the expertise within our group of companies, we also support you in the areas of conception, development and design of plastic-based applications, devices, components and parts. Use our engineering expertise to safeguard your products right from the concept phase.
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Simulation of plastics mechanics and processes
Using state-of-the-art simulation tools, the technical properties of plastic-based devices and components can be analysed and optimised in detail at every stage of development, during production and throughout their entire service life. We offer you the entire spectrum of simulations for products and processes in the field of engineering plastics to ensure the quality and cost-effectiveness of your projects.
Analysis, development and optimisation
If unexpected complications arise during the production of plastic components, rapid yet systematic fault analysis is crucial. A defined, methodical troubleshooting process is essential for sustainable solutions.
We offer you this swift and structured approach: with in-depth expertise in product and process development and a high-performance in-house simulation department, we identify sources of error efficiently and sustainably. Our experienced engineers provide you with fast and targeted support for challenges relating to technical plastic components and their manufacturing processes.
Thanks to over 30 years of experience, broad engineering expertise and the flexible use of modern analysis tools, we deliver practical solutions – so that your plant or product is quickly back up and running. Rely on the expertise of the Feddersen Group for sustainable, technical solutions in the plastics sector.
Typical problems we solve:
Component or design errors
Tolerance problems
Assembly errors
Material selection and suitability
Well-thought-out process development is the key to cost-optimised, stable production. We provide you with reliable support – from the initial idea to the mature production process. This is based on structured risk analyses (FMEA), feasibility studies and economic comparisons of different process variants in order to minimise risks and costs in advance.
Thanks to state-of-the-art analysis and simulation methods, we ensure the technical and economic feasibility of your projects. Our experienced engineers are available to you as external experts to sustainably increase quality and efficiency. Trust in 30 years of engineering expertise from M.TEC – for stable, efficient production processes and innovative plastic solutions.
Our services for your process and tool development:
Risk analyses (FMEA) & feasibility studies
Development, optimisation and implementation of production processes
High-quality tool technology for injection moulding processes
Development and control of tool concepts
Support with sampling and component qualification
Support with part optimisation and complex special shapes
Plastic-compatible design is crucial for efficient and successful component development. We offer comprehensive expertise in the field of plastics and high-performance polymers as well as their processing methods. Our focus is on the material- and process-oriented dimensioning and design of components. To ensure quality and efficiency, we use state-of-the-art structural simulation methods (FEM). FEM simulations allow the stress, deformation and strength of components to be precisely calculated and optimised at an early stage of development.
With our expertise and the use of advanced simulation tools, we ensure safe, economical and high-performance plastic products. Trust in the expertise of the Feddersen Group for your component design and structural analyses in technical plastic applications.
Your advantages in the design of plastic components at a glance:
Plastic-compatible development and dimensioning of components
Selection and use of suitable plastics/high-performance polymers
Process-compatible design for optimal manufacturing
FEM simulation for calculating stress and deformation
Shortened development times and reduced prototype testing
Minimisation of project risks through sound analysis
Innovation for products and processes

Circular economy and sustainable concepts
Benefit from our comprehensive engineering support to implement the transformation to sustainable concepts effectively and safely.benefit
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AI-based product and process engineering
AI-based development methods are the answer to the increasing complexity of engineering future-oriented technical applications. Take advantage of our access to these state-of-the-art technologies.
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Lightweight engineering for greater effectiveness
The aspects of component structure, material and manufacturing process, as well as their smart interaction, are at the heart of lightweight developments. Benefit from our expertise in the development of intelligent lightweight concepts.
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Do you have any questions?
Our experts will be happy to help you. The Aachen engineers develop technical products from the idea to series production, primarily in the automotive, medical technology, household appliances, electronic devices and building technology markets.